Processed Wire Mesh

Multi-layer sintered mesh panels

It is widely applied in the filtration of liquid and gas and it is applied in many industries, such as petrifaction, polyester, pharmaceutical, food, beverage and water treatment

Type 1: BG-Dutch-5

Summary

This is a standard combination of 5-layer sintered wire mesh which has the widest application. Five different layers of stainless steel wire mesh are combined, and then sintered together through vacuum sintering, compressing, and rolling, forming a porous product
Characterictics
.Wide range of filter rating
It has the steady filter rating from the 1micron to 100micron.
.Steady filter rating
Due to the two protective layers, the mesh of the filter layer is not easy to deform.
.High mechanical strength
Owing to the support of fourth and fifth layers, it has higher resistance to pressure and mechanical strength.
.Easy to wash
It is very easy to wash, especially to reverse wash, by virtue of adopting the surface layer filtration material
.Heat resistance
It can resist the heat up to the 480oC.
.Corrosion resistance
It has the property of anti-corrosion as a result of adopting the material of SUS316L.
.Tractability

It suits for many kinds of machining, such as cutting, bending, punching, stretching, welding and so on.

Material

The standard materials are SUS304(AISI304),SUS316(AISI316),SUS316L(AISI316L).
Special Alloy Steel Hastelloy ,Monel ,Inconel are acceptable base on customer's requirement .

Dimension

The standard dimensions are 500x1000mm,600x1200mm and 1000x1000mm,1200x1200mm, and other dimensions in between are also available.

Curve of Air Flow rate

     
     
 FLOW RATE(L/min/cm2)  


Technical Data


Model

Nominal Filter Rating
( u)

Structure

Thickness
(mm)

Air

Permeability

(L/min/cm2)

Bubble Pressure (mm H2O)

Weight
(kg/m2)

Porosity
(%)

A5-1

1

100+400X2800+100+12X64+64X12

1.7

1.81

360-600

 

 

5-layer sintered wire mesh(8.4)

 

6-layer sintered wire mesh
(14.4)

 

 

 

 

 

 

37%

A5-2

2

100+325X2300+100+12X64+64X12

1.7

2.35

300-590

A5-5

5

100+200X1400+100+12X64+64X12

1.7

2.42

260-550

A5-10

10

100+165X1400+100+12X64+64X12

1.7

3.00

220-500

A5-15

15

100+165X1200+100+12X64+64X12

1.7

3.41

200-480

A5-20

20

100+165X800+100+12X64+64X12

1.7

4.50

170-450

A5-25

25

100+165X600+100+12X64+64X12

1.7

6.12

150-410

A5-30

30

100+450+100+12X64+64X12

1.7

6.7

120-390

A5-40

40

100+325+100+12X64+64X12

1.7

6.86

100-350

A5-50

50

100+250+100+12X64+64X12

1.7

8.41

90-300

A5-75

75

100+200+100+12X64+64X12

1.7

8.7

80-250

A5-100

100

100+150+100+12X64+64X12

1.7

9.1

70-190

Note:The 6-layer sintered wire mesh is to add one layer of 12 mesh to the 5-layer sintered wire mesh. Its thickness is 3.5mm.And it has the higher anti-pressure ability. 

 

Type 2: BG-Square-2-7

Summary

This type of mesh is sintered together by many layers of plain-woven square mesh. Owing to the large opening ratio, the sintered mesh possesses good permeability, small resistance but large flow. It is mainly applied to filter kinds of air and liquid. It can be made according to the customer,s request because every layer of mesh is alternative.
Material

The standard materials are SUS304(AISI304),SUS316(AISI316),SUS316L(AISI316L).
Special Alloy Steel Hastelloy ,Monel ,Inconel are acceptable base on customer's requirement .
Size

The standard sizes are 500x1000mm ,600x1200mm and 1000x1000mm,1200x1200mm. Any size within the above range could be made according to the customer,s request.

Table of Technical Parameters

Model

Structure

Filter rating(u)

Thickness(mm)

Weight(kg/ m2)

Porosity(%)

B2-0.5T

Filter layer+60

2-100

0.5

1.6

60

B3-0.7T

60+Filter layer+60

2-100

0.7

2.4

56

B3-1.0T

50+Filter layer+20

20-200

1.0

3.3

58

B3-2.0T

Filter layer+20+8.5

20-250

2.0

6.5

58

B4-1.0T

60+Filter layer+40+20

2-200

1.0

4.4

44

B4-1.7T

40+Filter layer+20+16

2-200

1.7

6.2

54

B5-1.9T

30+Filter layer+60+20+16

2-200

1.9

5.3

52

B5-2.5T

80+Filter layer+30+10+8.5

2-200

2.5

8.8

55

B7-2.0T

50+Filter layer+40+20+40+Filter layer+50

2-150

2.0

7.4

58

Note:

1. The filtration layer is decided by the customer as long as the Filter rating is within our specified range.
2. We can also make the mesh with other special structures requested by the customer.
3. The porosity takes that of 20mesh as criteria.

Type 3: BG-Plate-5

 

Summary
It is sintered by punching plate and multi-layer stainless steel wire mesh. Due to the support of punching plate, it has the higher compressive and mechanical strength. It is mainly used in food, beverage, water treatment, dust removing, pharmaceutical, polymer, etc. It can be processed into various filters: tube, disc and sheet. The thickness of the punching plate and the structure of the wire mesh can be customized according to the user,s requirements.
Material
The material of the punching plate is SUS304(AISI 304), and that of the wire mesh is SUS316( AISI316) or SUS 316L(AISI316L).
Special Alloy Steel Hastelloy ,Monel ,Inconel are acceptable base on customer's requirement .
Size
The standard sizes are 500x1000mm ,600x1200mm and 1000x1000mm,1200x1200mm, and any size within the above range can be customized according to the customer,s requirement.

Table of Technical Parameters

Model

Filter Rating(u)

Structure

Thickness(mm)

Weight(kg/m2)

Porosity(%)

C4-2.0T

2-200

30+Filter layer+30+Φ4x5Px1.0T

2.0

6.7

57

C4-2.5T

2-200

30+Filter layer+30+Φ5x7Px1.5T

2.5

9.8

50

C5-3.0T

2-200

60+Filter layer+60++20+Φ6x8Px2.0T

3.0

11.8

50

C5-3.5T

2-200

20+Filter layer+20+10+Φ8x10Px2.0T

3.5

12.6

54

C5-4.0T

2-200

20+Filter layer+20+10+Φ8x10Px2.5T

4.0

14.2

55

C5-4.3T

5-200

20+Filter layer+20+10+Φ10x13Px3.0T

4.3

16.9

50

C5-5.3T

5-200

20+Filter layer+20+10+Φ10x13Px4.0T

5.3

20.6

51

Note: 1. We can choose the filter layer by the customer,s needs within the filter rating.
          2. Other special structures can be made to the customer,s need.
          3. The porosity is based on 20u filter layer.